China 20-800mm HDPE Pipe Fittings Plastic Electrofusion Welding Machine 2700W CE Approved Manufacture and Factory

20-800mm HDPE Pipe Fittings Plastic Electrofusion Welding Machine 2700W CE Approved

Short Description:

1. Modle: ZDRJ800

2. Working range:20-800mm

3. Memory: 4000 reports

4. Welding out voltage: 8-48V

5.Application: HDPE/PP/PVDF Pipes & fittings.

6. Packing: aluminum case

7.Warranty: 2 Years.

8.Delivery: In Stock, Quick Deliery.

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Product Detail

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Detail Information

CHUANGRONG is a share industry and trade integrated company, established in 2005 which focused on the production of HDPE Pipes, Fittings & Valves, PPR Pipes, Fittings & Valves, PP compression fittings & Valves, and sale of Plastic Pipe Welding machines, Pipe Tools, Pipe Repair Clamp and so on.

20-800mm HDPE Pipe Fittings Plastic Electrofusion Welding Machine

Power:	3500W	Dimensions:	20-800mm
Usage:	Pipe Fittings Electrofusion	After-sales Service Provided:	Free Spare Parts, Field Installation, Commissioning And Training, Field Maintenance And Repair Service, Online Support, Video Technical Support
Warranty:	1 Year	Product Name:	Electrofusion Machine

Product Description

ZDRJ is a Multipurpose Electrofusion Machine (in low voltage 8¸48V) capable of fusing any brand of coupler available in the market, up to 400mm for version400 and up to 800mm for version.Machine automatically sets correct fusion parameters by Optical Pen reading or manual introduction of Bar Code visible on the couplers (according to ISO13950 ). In case couplers do not show bar code, it is possible to manually introduce Tension and Fusion Time recommended by manufacturer.ZDRJ has an internal memory for storage of fusion parameters (parameters used, couplers features, etc… ). It is also possible to print out Fusion Data and download them to a PC.

1. Fusion by bar code reading/by manual introduction of bar code/by manual introduction of tension and fusion time

2. The smart scanning gun can be used to identify the bar codes of most pipe factories at home and abroad

3. Inbuild memory with 4000 welding cycles, Data can be download to laptop by usb or print on worksite

4. Automatic temperature compensation according to environment temperature

5. Universal connector 4-4.7mm, whether the connector is good or not is directly related to the quality of welding, must replace in time

6. Intelligent design, when the machine fails, it will show the error (Like supply voltage, output current, ambient temperature), under voltage or over-voltage may cause under-melt or over-melt

Electrofusion Machine Standard composition

1. machine body

2. scanner

3. manual scraper

4. transport case

5. 4.7*4.0 connectors

6. USB

On request: printe

Specification

Model	160	315	400	630	800
Working Range	20-160mm	20-315mm	20-400mm	20-630mm	20-800mm
Materials	PE/PP/PPR
Dimendions mm	200250210	358285302	358285302	358285302	358285302
Weight	7Kg	21kg	23Kg	23kg	23kg
Rated voltage	220VAC-50/60Hz
Rated power	1300W	2700W	3100W	3100W	3500W
Working power	-10℃-40℃
Output voltage	8-48V
Max.output current	60A	80A	100A	100A	100A
Protection degree	IP54
Connectors	4.7mm/4.0mm
Memory	325	4000	4000	4000	4000

* Working range might vary according to fittings band. Check with the fitting manufacturer the power and the welding time required.

* Power at 60% Duty Cycle.

Fusion Procedures

Quality of joint depends on the following instructions which have be followed carefully.

HANDLING OF PIPES & FITTINGS

When fusing, temperature of pipes & fittings have to be similar to ambient temperature measured by machine’s probe.

Therefore they cannot be exposed to strong wind or direct sunlight : their temperature may vary consistently from ambient temperature, affecting negatively fusion (pipe & fittings insufficient or excessive fusion). In case of high temperature, keep pipe & fittings away from direct sunlight and wait until their temperature is similar to ambient temperature.

PREPARATION

Cut pipe’s edges straight, using special pipe cutters. Carefully try to eliminate pipe’s and fittings bends or ovalizations.

CLEANING

Carefully scrape oxidized layers on pipe’s or fitting’s edges with special pipe scrapers. Make sure scraping is uniform and complete over surfaces to be fused exceeding the middle of the fitting of about 1 cm; lack of this type of operation causes a superficial fusion only, since it prevents molecular interpenetration of parts and affects fusion’s result. Scraping methods like sand paper, emery wheel must be avoided.

Take out coupler from its protecting packaging, clean the interior according to manufacturer’s instructions.

POSITIONING

Insert pipe’s edges into the coupler.

It is necessary to use an aligner for:

- making sure parts are steady during fusion and cooling phase;

- avoid any sort of mechanical stress on the joint during fusion cycle and cooling;

FUSION

Fusion area should be protected from strong weather conditions , such as humidity, temperatures lower that -10°C or over +40°C, strong wind, direct sunlight.

Pipes & fittings used have to be of the same material or compatible material. Compatibility between materials have to be guaranteed by manufactured.

COOLING

Cooling time depends on diameter of coupler and ambient temperature. It is important to follow times given by manufacturer of couplers used.

To avoid mechanical stress on the joint (bending, tractions, twisting) disconnect cables and aligners only when joint has completely cooled down.